HV Unshielded Aluminum Cable

HV Unshielded Aluminum Cable

Introduction:
HV unshielded aluminium conductor cables for hybrid and pure electric vehicles. Temperature class +150℃, XLPE/XLPO insulation
Key Features:

● Conductor:Aluminum

● Insulation:XLPE/XLPO

● Rated temperature: -40~125/150℃

● Wire Diameter: 2.5~120mm²

Features

Saichuan has a range of high voltage cables for electric vehicles, available in 2.5mm²~120mm² shielded, unshielded or multi-core configurations. Our ev high voltage cables meet all automotive high voltage cable requirements with excellence. Our high-voltage (HV) cables have been tested for reliability in real vehicles on more than 600,000 km of roads.


Construction

Conductor:Aluminum alloy

Insulation:XLPE/XLPO

 

Product Features

Rated Temperature:-40℃~125℃/150℃;

Rated Voltage:AC/DC:600/900v,1000/1500V ;

Short-term Aging:240h,Comply with QC/T 1037;

Long-term Aging: 3000h,Comply with QC/T 1037;

Flame Test:Flames extinguished at 70s,Keep unburned at least 50mm;

Withstand voltage:1.0kV/30min. Rise to 5.0kV/5min. ( 600/900v ) , 1.OkV/30min. Rise to 5.0kV/5min. Continue Rise to 8.0kV ( 1000/1500V ) ;

Oil Resistance:IRM902,IRM903,Gasoline for 20h in each,Variation of OD≤15%,No cracks;

Halogen-free:PH>4.3,Conductivity<10 u S/mm;

Anti-tear Performance:>20N/mm;

Minimum bending radius:5D(OD≤20mm),6D(OD >20mm);

Environmental Requirements:RoHS & REACH;

Reference standard:ISO6722、ISO19642、LV216;


Cable usage environment

The warehouse where the cables are stored shall not have harmful gases that damage the insulation/sheath and corrode metals. It is strictly forbidden to contact with acids, alkalis and mineral oils during normal use, and avoid exposure in the open air or in the exposed environment, and the temperature conditions that do not meet the wire and cable standards. use below;

 

Remarks: The above product specifications, dimensions and structures may be changed due to technological progress. Similar specifications can be designed and manufactured according to customer needs.


Parameters

Cable specifications 

(mm2)

Maximum conductor resistance 

(mQ/m at.20°C)

Rated voltage 

(AC/DC)

 Ref. (A)

 Ref. (mm)

Rated temperature

Color

2.5

12.70

600V/900V  1000V/1500V

23A

3.70

-40℃~ 125℃/150℃

orange

4

7.85

600V/900V  1000V/1500V

32A

4.50

-40℃~ 125℃/150℃

orange

6

5.23

600V/900V  1000V/1500V

48A

5.00

-40℃~ 125℃/150℃

orange

10

3.03

600V/900V  1000V/1500V

60A

6.50

-40℃~ 125℃/150℃

orange

16

1.93

600V/900V  1000V/1500V

90A

8.30

-40℃~ 125℃/150℃

orange

25

1.240

600V/900V  1000V/1500V

100A

10.20

-40℃~ 125℃/150℃

orange

35

0.878

600V/900V  1000V/1500V

123A

11.50

-40℃~ 125℃/150℃

orange

50

0.613

600V/900V  1000V/1500V

150A

13.50

-40℃~ 125℃/150℃

orange

70

0.432

600V/900V  1000V/1500V

210A

15.50

-40℃~ 125℃/150℃

orange

95

0.327

600V/900V  1000V/1500V

238A

17.50

-40℃~ 125℃/150℃

orange

120

0.255

600V/900V  1000V/1500V

300A

19.50

-40℃~ 125℃/150℃

orange


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